Stainless Steel Flat Washer Suppliers

How to deal with burrs and protrusions on the edge of stainless steel flat washers? Is there a special grinding or chamfering equipment?
Technology for processing burrs and protrusions on the edge of stainless steel flat washers
In response to the burrs and protrusions that may exist on the edge of stainless steel flat washers, KAILONG has adopted a series of advanced technical means and special equipment to ensure that every product can meet customers' expectations for high quality.
1. Precision mechanical grinding
KAILONG has introduced advanced precision mechanical grinding equipment, which uses high-speed rotating grinding wheels or grinding belts to finely grind the edges of washers. This grinding method can not only efficiently remove burrs and protrusions, but also accurately control the finish and chamfer angle of the washer edge by adjusting the particle size, rotation speed and grinding time of the abrasive to meet the specific requirements of different application scenarios. It is worth noting that KAILONG's grinding equipment is equipped with an automatic feeding and positioning system, which realizes the automation and precision of the grinding process, greatly improving production efficiency and consistency of product quality.
2. Laser deburring technology
In addition to traditional mechanical grinding, KAILONG has also introduced advanced laser deburring technology. This technology uses a high-energy laser beam to quickly melt and vaporize the tiny burrs on the edge of the gasket in a non-contact manner. At the same time, the precise control of the laser beam ensures high precision and low damage during the processing. Laser deburring is not only suitable for the edge processing of complex-shaped gaskets, but also can effectively reduce the heat-affected zone during the processing process and maintain the original performance of the gasket material. It is especially suitable for high-end stainless steel gaskets with strict requirements on material strength and corrosion resistance.
3. Vibration finishing and centrifugal polishing
In order to further improve the smoothness and beauty of the gasket edge, KAILONG also uses vibration finishing and centrifugal polishing technology. Vibration finishing uses the interaction between the vibrator and the abrasive to perform all-round and uniform polishing on the gasket, which is particularly suitable for removing fine burrs and surface defects. Centrifugal polishing uses centrifugal force to make the gasket and the abrasive collide with each other in a high-speed rotating container to achieve a more delicate surface treatment effect. Both methods can significantly improve the surface quality of the gasket without damaging the gasket substrate, meeting more stringent aesthetic and functional requirements.
KAILONG is equipped with special equipment and processes for each step of the edge processing of stainless steel flat washers, which not only reflects the company's continuous pursuit of technological innovation, but also is an important guarantee for its ability to achieve ISO9001:2015 quality management system certification management. From raw material procurement to finished product delivery, every link follows strict quality control standards to ensure the stability and reliability of product quality.
Especially in the key link of gasket edge processing, KAILONG not only focuses on the investment in hardware equipment, but also has an experienced technical team who can flexibly adjust process parameters and provide customized solutions according to the specific needs of customers and industry standards. This dual advantage of technology and service enables KAILONG's products to be widely used in aerospace, automobile manufacturing, precision instruments, electronic communications and other fields, and has won the trust and praise of many customers at home and abroad.